Igubu vulcanizer naiizixhobo eziphambili kwimveliso yamaphepha e-rubber, amabhande okuhambisa, imigangatho yerabha, njl. Amacandelo ayo angundoqo abandakanya i-drum vulcanizing engundoqo, ibhanti yentsimbi yoxinzelelo, i-drive roller, i-tension roller, njl. Ibhanti lensimbi lidlala indimainukuhambisa uxinzelelo kunye nobushushu kwinkqubo ye-vulcanization, kwaye licandelo elibalulekileyo lokuqinisekisa umgangatho wemveliso.
Imvula eqiniswe ngamabhanti entsimbi engenastainless asetyenziswa kakhulu kwidrum vulcanizers anomsebenzi ogqwesileyo: oyena ummeli nguMingke MT1650, apho 1650ibonisa ukuba ukomelela kwe iintsimbiis1650N/mm²intsimbi ye-martensitic. Ngokusekelwe kwindawo enqamlezileyo yentsimbi yentsimbi, sinokubala amandla okugqibela entsimbi yentsimbi. Amandla obunzima bomtya wensimbi kuphela ixabiso lereferensi, kwaye i-tensile force ithwala ihambelana ngqo nobomi benkonzo. Ukongezelela, ixesha langempela lokusebenza lebhanti yensimbi, uhlobosyeemveliso eziveliswayo, kunye nokugcinwa kwemihla ngemihla yentsimbi yentsimbi zizinto zonke ezichaphazela ubomi benkonzo yebhanti yensimbi.
Ngophuhliso lwetekhnoloji, i-MT1650 martensitic steel stainless evela eMingke isetyenziswe ngokuqolileyo kwi-drum vulcanizers, engafikeleli kuphela kwinqanaba lokuvelisa eYurophu, kodwa ineenzuzo ezininzi kuqoqosho. Imvula yeMingke MT1650 iyenza lukhuni intsimbi engatyiwayo yimvula enekhabhoni esezantsi eyenza lukhuni intsimbi engatyiwa yimartensitic esekwe kwichromium.,nickel,ubhedu. Ikakhulu isebenzisa iimpawu zayo zokomelela okuphezulu, ukuxhathisa okulungileyo kokuhlwa, kwaye akukho lula ukugqwesa phantsi konyango lobushushu, kwaye igcina amandla aphezulu de iqondo lobushushu libe malunga ne-600 °F (316 °C). Kwangaxeshanye, ibhanti yentsimbi inokulungiswa kakuhle.Dumsebenzi owenziweyo umi ngolu hlobo lulandelayo:
Xa kuthelekiswatoIbhanti yentsimbi yasekhaya yokuncamathelisa umnatha, ukukhethwa kwebhanti yentsimbi kunezi nzuzo zicacileyo zilandelayo:
I-1) Ibhanti yensimbi inobomi obude benkonzo, ukumelana nobushushu obuphezulu, akulula ukunyuswa, kwaye ukugcinwa kulula kwaye kulula, ngelixa i-belt ye-adhesive mesh belt kufuneka ifakwe kwakhona kwixesha elifutshane, kwaye ibhanti ye-mesh kulula ukuyibeka;
2) Umgangatho ophezulu weemveliso eziveliswa ngumgca wensimbi ulungile, kwaye ukunyanzeliswa kunye nokuguquguquka kunokufikelela kwiimfuno zokuchaneka okuphezulu;
3) Akukho nkqubo yeglue kwibhanti yensimbi, kwaye izixhobo zinokugcina ngokusisiseko iiyure ezingama-24 zokusebenza ngokuqhubekayo, kunye nokusebenza kakuhle kwemveliso;
4) Umphezulu wentsimbi yentsimbi unokufikelela ukuchaneka okuphezulu kokusebenza ukuhlangabezana neemfuno zeemveliso eziphezulu;
I-5) Ibhanti yensimbi kulula ukuyigcina, kwaye inxalenye inokususwa ngokumba kunye nokulungiswa, kwaye ithathelwe indawo entsha. Iindawo ezinkulu zinokunqunyulwa kwindlela yobude kwaye ziphinde zifakwe kwi-welded kwicandelo elitsha lebhanti yensimbi.
6) I-bulge encincisyebhanti yentsimbi ithatha indlela yokunciphisa ubushushu, enokuphucula kakhulu i-flatness.
7) Ukuba ibhanti yensimbi ine-longitudinal deformation kunye nebhanti yonke yensimbi, akukho ndlela efanelekileyo yokugcina. Ngaphandle kokuba iteknoloji ye-longitudinal splicing enenkqubo enzima yamkelwa, kodwa ixabiso lenkqubo enzima liphezulu.
Indlela yokusebenzisa ibhanti yentsimbi ngcono?
Abasebenzisi bebhanti yensimbi baxhalabele kakhulu malunga nobomi benkonzo yamabhanti ensimbi, siye sashwankathela la manqaku alandelayo anxulumene nobomi benkonzo yeebhanti zensimbi, sinethemba lokubaNcedauyaziqonda ngcono iibhanti zethu zentsimbi.
Fokokuqala, ibhanti yensimbi iya kuthwala uxinzelelo oluninziintandobuchaphazela ubomi benkonzo.
Luluphi uxinzelelo olungcono kwibhanti yentsimbi? Ngokuqinisekileyo, uxinzelelo oluncinci lweebhere zentsimbi, ubomi obude, obufanele zidibaniswe neemfuno zabasebenzisi ukuvelisa iimveliso zerabha. Ngokubanzi, ukuthatha iMT1650 yentsimbi yesicelo sebhanti kwiDLG-7Izixhobo ze-00X1400 ze-Shanghai Rubber Machinery No. 1 Factory njengomzekelo, abasebenzisi abaninzi bemveliso bahlengahlengisa ixabiso le-hydraulic gauge malunga ne-15 ~ 20Mpa. Ukongezelela, ngenxa yobubanzi obuhlukeneyo beesilinda ze-hydraulic ezisetyenziswa yi-drum vulcanizer ukuxhasa i-rollers extension rollers, amaxabiso athile aya kuhluka. Nceda uqhagamshelane nomvelisi wezixhobo malunga namaxabiso athile aboniswe yitafile yehydraulic yedrum vulcanizer.
Okwesibini, abasebenzisi abaninzi bacinga ukuba ukutyeba ibhanti lentsimbi, ixesha elideubomi bayophambi kokuba uyithenge, nto leyo eneneni ukungaqondi kakuhle. Nangona ibhanti yentsimbi eshinyeneyo inokumelana nefuthe lezinto eziqinileyo kwizinto eziphathekayo kwaye akukho lula ukuvelisa imingxuma emikhulu, ibhanti yentsimbi eshinyeneyo inerediyasi enkulu yokugoba egobileyo, echaphazeleka ngakumbi kumonakalo wokudinwa obangelwa kukugoba okuphindaphindiweyo, kwaye uxinzelelo lokugoba lukhulu, ngoko ke ibhanti yentsimbi engqindilili.ayinakuba nobomi obude benkonzo.
Ukongezelela, emva kokufakwa kwebhanti yensimbi, akukhuthazwa ukuba ulungise ngokukhawuleza uxinzelelo kwixabiso elifunekayo kwimveliso, kwaye uxinzelelo kufuneka lunyuswe ngokuthe ngcembe kude kube nokusebenza okuqhelekileyo. Ukushisa kwebhanti yensimbi kufuneka kwandiswe ngokuthe ngcembe ukunciphisa ukuguqulwa koxinzelelo lwangaphakathi olubangelwa ukwanda kwe-thermal kunye nokunciphisa, kwaye isixhobo sokufudumeza akufanele siqaliswe xa i-vulcanizer iyeka ukusebenza.
Ekugqibeleni, ukuba iimeko ezilandelayoabahoywangexesha lokusetyenziswa, ibhanti yentsimbi nayo isengozini yokulimala:
1) Umonakalo omkhulu kwibhanti yensimbi ebangelwa kukusebenza okungafanelekanga. Ukuba izinto zerabha zigqitywe ngokuyinxenye, izinto zangaphandle ezifana nezixhobo zokulondoloza ziya kungena kwi-drum vulcanizer, okubangela ukuguqulwa kwendawo yendawo yentsimbi kunye nokushiya umkhondo phezu komgangatho wemveliso.
I-2) Ixesha lokugcinwa lide kakhulu, kwaye umphezulu webhanti yensimbi kufuneka uhlambuluke rhoqo ngeveki.
3) Umgangatho ophantsi wemathiriyeli ekrwada. Oku kubangelwa ikakhulu kuxinzelelo olugqithisileyo lwasekuhlaleni olubangelwa yinto enzima yangaphandle kwizinto eziluhlaza
4) Isixhobo asisebenzi kakuhle. Ngokomzekelo, ukuphambuka kwebhanti yentsimbi okubangelwa izizathu ezahlukahlukeneyo kukhokelela kwi-ruffles yentsimbi.
5) Umda womgca wensimbi wenza ibukhalii-angle, ebangela uxinzelelo kunye nokuqhekeka
6) Ibhanti yentsimbi ayicocwanga kakuhle,ngeizinto zangaphandle ezinamathele kumphezulu wangaphakathi webhanti yentsimbi
I-7) Imveliso yerabha incinci ngaphezu kobubanzi bebhanti yensimbi, kwaye umda wemveliso yerabha ene-vulcanized ibeka amandla kwindawo efanayo yebhanti yensimbi ixesha elide.
8) I-amplitude ye-roller yohlengahlengiso ye-manual inkulu kakhulu, okanye i-drum vulcanizer isoloko ihlengahlengiswa.
Ezinye izibalo ezifanelekileyo malunga ne-vulcanizers yamagubu
1. Idayamitha yegubu kunye nobude
I-drum vulcanizer igqibezela ukufudumeza, ukunyanzeliswa kunye ne-vulcanization yemveliso kwi-drum ye-vulcanizing. Ngoko ke, ububanzi kunye nobude begubu elivuzayo lilinye lawona magunya amele kakhulu.
- Iinkcukacha eziqhelekileyo zedayamitha yegubu engundoqo yi-350, 700, 1000, 1500 kunye ne-2000mm. Umlinganiselo wedayamitha ye-drum engundoqo kwi-drum yekhoboka yile: D0 = 2 / 3D, kunye ne-drum yekhoboka i-D0 akufanele ibe yincinci kakhulu, ngaphandle koko iya kuchaphazela ukugoba ubomi bokudinwa kwebhendi yoxinzelelo. I-D0 inkulu kakhulu, umatshini unzima kakhulu, ungasebenzi kakuhle, ngokusekelwe kuhlalutyo olungentla, ububanzi be-drum ephambili ye-D yentsimbi yentsimbi yokuxhoma ibhanti yoxinzelelo lweglue, D = 700 ~ 1000mm ifanelekile;
- Kwimicu yentsimbi encinci, i-D = 1500 ~ 2000mm ifanelekile. ubude begubu eliphambili,
- Ngokusekelwe kububanzi bemveliso ye-vulcanized, ngexesha elifanayo, ingxaki yokuqina kufuneka ithathelwe ingqalelo, ngoko ke, umlinganiselo wayo wobude-ububanzi akufanele ube mkhulu kakhulu, ngokuqhelekileyo L / D = 1 ~ 3 ifanelekile.
Okwesibini, ubude kunye nobukhulu bebhanti yoxinzelelo
- Uxinzeleloibhantiiyona nxalenye ephambili yokuqinisekisa uxinzelelo lwe-vulcanization yemveliso, kwaye ububanzi bayo buchongwa ngobubanzi obuphezulu bemveliso ye-vulcanization.
-Ubude boxinzeleloibhantiibalwa ngokwesakhiwo se-vulcanizer, kwaye njengoko ubude be-L buyancipha, ubomi boxinzelelo.ibhantiiyancipha ngokulinganayo.
- Ubuninzi bebhanti yoxinzelelo buchaphazela ngokuthe ngqo amandla okuqina, ukugoba amandla kunye nobomi bokudinwa kwebhanti yensimbi. Ngoko ke, nokuba ifanelekile okanye ayiyi kuchaphazela ngokuthe ngqo ukusebenza kwe-drum vulcanizer.
- Elona xabiso libaliweyo le-δ ngulo:
δ ＝(PDD0 /2E)1/2
δ – ubukhulu boxinzeleloibhantii-cm
P-Vulcanization uxinzelelo kg/㎠
D-Vulcanizing igubu ububanzi cm
E-Imodyuli elastiki yebhanti yentsimbi kg/㎠
I-D0 - Ubuncinci bobubanzi be-roli apho ibhanti loxinzelelo lidlula khona, ngokuqhelekileyo i-cm ububanzi be-roller okanye i-tension rollers.
3. Ukubalwa koxinzelelo lwebhanti yentsimbi
E: I-elasticity coefficient (kgf/mm2)
P: Uxinzelelo lwebhanti yentsimbi (kg)
D: Idayamitha yepuli (mm)
B: Ububanzi bebhanti yentsimbi (mm)
T: Ubukhulu bebhanti yentsimbi (mm)
Umzekelo, Shanghai Rubber No. 1 Factory umgangatho igubu sulphur encinci, igubu elincinane ububanzi 400mm, igubu ubukhulu 700mm, cylinder ububanzi 100mm. Betha uxinzelelo lwe-20MPa. Ubungakanani bentsimbi yentsimbi: 7650 * 1.2 * 1380mm, ngoko ke ukubala: umfanekiso
= 783.61 (ngaphantsi kwamandla esivuno se-1100MPa kwi-weld)
σ kufuneka ibe ngaphantsi kokuqina kwendawo edibeneyo yomgca wensimbi
Ukuba unayo nayiphi na imibuzo okanye ufuna ulwazi oluthe vetshe, nceda uzive ukhululekile ukuqhagamshelana nathi ~
Ixesha lokuposa: Mar-11-2025